Cylinder Heads Handling

Task

Loading and unloading of various machine tools in a versatile production.
The objective was line cycle times of 23 seconds and maximum machine idle times (parts exchange through portal) of 15 seconds. Various fastening scenarios were required for various workpiece types.
Automotive-level user friendliness and safety requirements.

Solution

Splitting the processing steps into parallel lines. The gripper technology was optimized in cooperation with the customer so that the various workpiece types were covered by a uniform gripper head. An efficient safety brake was developed and patented to secure the vertical axes. Complex processes and optimized interfaces were developed to meet the required cycle times.

Scope of supply

22 complete linear robots with grippers as well as control technology based on Siemens components with Transline 2000 were used. The entire system was started up and handed over to the customer ready to use.

Result

The line was delivered in less than one year from the order date and is operating to the customer?s utmost satisfaction. The production quality and required cycle times were easily met and even exceeded. Availability and service meet the customer?s high expectations.